Full pressing
With 80 years of experience, Desmet offers full pressing solutions to maximize oil extraction yield from oilseeds, nuts, or animal offal while conserving protein quality. For the core of the process, Desmet is using the renown RoseDowns screw press whose technology efficiency and reliability has been proven for over 200 years. Whether cold or hot pressing, with cooker, extruder, single, or double stage, Desmet provides complete technology packages tailored to industry requirements.
How does it work?
The key to an effective separation process in oils and fats is proper mechanical, and sometimes thermal, preparation before screw-pressing. After separation, both the oils or fats and the solid protein-containing cake must be processed carefully to preserve their nutritional or technical value. Desmet masters all aspects of preparation, screw-pressing, and treatment, offering customized solutions for each full press application.
The oilseed full pressing process may include the following steps:
- Seed conditioning: adjusting moisture and temperature for optimal processing
- Cracking: reducing seed particle size
- Seed dehulling: increasing protein content in the de-oiled cake
- Cooking: reducing oil viscosity and adjusting moisture for improved press performance
- Flaking: rupturing the cell structure of broken seeds
- Dry extrusion: replacing cooking and flaking
- Pre-pressing: recovering easily extractable oil in multi-stage pressing
- Full pressing: recovering maximum oil
- Oil clarification: removing suspended solids from crude oil
- Cake cooling: reducing cake temperature before storage
Full pressing can be done with either ambient or heated feed materials, leading to two process variants: cold pressing and hot pressing.
Cold pressing
Cold pressing is recommended when preserving the cake’s protein quality is essential. The feed material should enter the press at ambient temperature, though pre-conditioning may be required in colder climates to adjust temperature and moisture levels.
To maintain temperatures between 60°C and 70°C in the press cage, and maximize oil recovery while preserving protein, the screw shaft operates at a lower speed. Crude oil and suspended solids (foots) are separated during oil clarification, and the de-oiled cake is cooled before storage.
Due to the relatively low process temperature, the moisture in cold-pressed oil may be too high for storage and may require drying before clarification. Cold-pressed oil generally has fewer gums, and a lighter color compared to hot-pressed oil, making it suitable for physical refining or direct bottling in some cases. The cold-pressed cake retains high protein quality, making it ideal for specific food applications like protein isolates.
Advantages of cold pressing
Protein quality
The limited temperature rise in the press cage ensures that the cake's protein remains unaffected by the process.
Oil quality
Cold-pressed oil can command a premium value in the market.
Hot pressing
Hot pressing is recommended when the focus is on maximizing oil yield and increasing cake protein concentration. The feed material typically enters the press at 105°C with less than 4% moisture. To achieve these conditions, properly prepared oilseeds are heated in a cooker by indirect steam contact and dried using counter-current airflow.
Friction on the cooked seeds inside the press cage allows for a high oil extraction rate, leaving the cake with 7 to 10% residual oil at the outlet.
Due to the high process temperature, moisture in the oil evaporates. After decanting, where most suspended solids are removed, the oil is filtered and cooled before storage. The hot press cake, discharged at around 120°C, is cooled using counter-current airflow before storage.
Advantages of hot pressing
Oil yield
Hot pressing achieves a higher oil extraction rate, making it ideal when oil is the main product.
CAPEX
Mechanical extraction is simpler than solvent extraction, making full pressing suitable for projects with lower CAPEX and shorter lead times.
Flexibility
Hot full pressing is easily customizable for multi-seed processing projects.
Raw materials
Desmet's full pressing solutions are designed to handle a wide range of raw materials, including rapeseed, sunflower, soybeans, linseed, mustard seed, ground nuts, shea nuts, and cocoa beans for efficient oil extraction.
Cocoa beans
Ground nuts
Linseed
Mustard seeds
Oilseed meal
Shea nuts
Soybeans
Key proprietary equipment
The full pressing process relies on advanced equipment, including conditioners, presses, and vertical cookers, specially designed to optimize seed preparation, enhance oil extraction, and ensure maximum efficiency in feed production.
Conditioners
Presses
Vertical Cookers
Our services
With a focus on cutting-edge technology, high-quality components, and comprehensive on-site support, our service teams ensure optimized plant performance and minimized operational disruptions.